What is the best procedure to follow when removing a solid shank rivet?

The best procedure for removing a solid shank rivet is to drill to the base of the head with a smaller drill. This method allows for the head of the rivet to be removed cleanly without damaging the surrounding material. By using a smaller drill bit, there is less risk of creating excessive heat or stress on the surrounding structure, which could potentially lead to damage or weakening of the base material. Once the head is drilled off, the remaining shank can be easily extracted, typically using pliers or similar tools.

This approach balances efficiency and safety during the removal process, ensuring that the integrity of the surrounding structure is maintained while allowing for a controlled and precise operation.